Rolling (metalworking) in the context of "Texture (crystalline)"

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⭐ Core Definition: Rolling (metalworking)

In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes. Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills have rolling mill divisions that convert the semi-finished casting products into finished products.

There are many types of rolling processes, including ring rolling, roll bending, roll forming, profile rolling, and controlled rolling.

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👉 Rolling (metalworking) in the context of Texture (crystalline)

In materials science and related fields, crystallographic texture is the distribution of crystallographic orientations of a polycrystalline sample. A sample in which these orientations are fully random or is amorphous and thus no crystallographic planes, is said to have no texture. If the crystallographic orientations are not random, but have some preferred orientation, then the sample may have a weak, moderate or strong texture. The degree is dependent on the percentage of crystals having the preferred orientation.

Texture is seen in almost all engineered materials, and can have a great influence on materials properties. The texture forms in materials during thermo-mechanical processes, for example during production processes e.g. rolling. Consequently, the rolling process is often followed by a heat treatment to reduce the amount of unwanted texture. Controlling the production process in combination with the characterization of texture and the material's microstructure help to determine the materials properties, i.e. the processing-microstructure-texture-property relationship. Also, geologic rocks show texture due to their thermo-mechanic history of formation processes.

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Rolling (metalworking) in the context of Cold working

In metallurgy, cold forming or cold working is any metalworking process in which metal is shaped below its recrystallization temperature, usually at the ambient temperature at or near room temperature. Such processes are contrasted with hot working techniques like hot rolling, forging, welding, etc. The same or similar terms are used in glassmaking for the equivalents; for example cut glass is made by "cold work", cutting or grinding a formed object.

Cold forming techniques are usually classified into four major groups: squeezing, bending, drawing, and shearing. They generally have the advantage of being simpler to carry out than hot working techniques.

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Rolling (metalworking) in the context of Dross

Dross is a mass of solid impurities floating on a molten metal or dispersed in the metal, such as in wrought iron. It forms on the surface of low-melting-point metals such as tin, lead, zinc or aluminium or alloys by oxidation of the metal. For higher melting point metals and alloys such as steel and silver, oxidized impurities melt and float making them easy to pour off.

With wrought iron, hammering and later rolling remove some dross.With tin and lead the dross can be removed by adding sodium hydroxide pellets, which dissolve the oxides and form a slag. If floating, dross can also be skimmed off.

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Rolling (metalworking) in the context of Drawing (manufacturing)

Drawing is a manufacturing process that uses tensile forces to elongate metal, glass, or plastic. As the material is drawn (pulled), it stretches and becomes thinner, achieving a desired shape and thickness. Drawing is classified into two types: sheet metal drawing and wire, bar, and tube drawing. Sheet metal drawing is defined as a plastic deformation over a curved axis. For wire, bar, and tube drawing, the starting stock is drawn through a die to reduce its diameter and increase its length. Drawing is usually performed at room temperature, thus classified as a cold working process; however, drawing may also be performed at higher temperatures to hot work large wires, rods, or hollow tubes in order to reduce forces.

Drawing differs from rolling in that pressure is not applied by the turning action of a mill but instead depends on force applied locally near the area of compression. This means the maximal drawing force is limited by the tensile strength of the material, a fact particularly evident when drawing thin wires.

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Rolling (metalworking) in the context of U.S. Steel

The United States Steel Corporation is an American steel company based in Pittsburgh, Pennsylvania, that maintains production facilities at several additional locations in the U.S. and Central Europe. The company produces and sells steel products, including flat-rolled and tubular products for customers in industries across automotive, construction, consumer, electrical, industrial equipment, distribution, and energy. Operations also include iron ore and coke production facilities. In 2025, U.S. Steel was acquired by Nippon Steel in a deal arranged with the United States government.

U.S. Steel ranked eighth among global steel producers in 2008 and 24th by 2022, remaining the second-largest in the U.S. behind Nucor. Renamed USX Corporation in 1986, it reverted to U.S. Steel in 2001 after spinning off its energy assets, including Marathon Oil. In December 2023, Nippon Steel announced a $14.9 billion acquisition of U.S. Steel, retaining its name and Pittsburgh headquarters. The deal faced opposition from the United Steelworkers, the Trump presidential campaign, and the Biden administration, which formally blocked it in January 2025. U.S. Steel and Nippon Steel sued the administration, claiming the block was unlawful. The acquisition was finalized on June 18, 2025, making U.S. Steel a subsidiary of Nippon Steel North America, with an oversight role for the federal government of the United States through a golden share.

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Rolling (metalworking) in the context of Hot working

In metallurgy, hot working refers to processes where metals are plastically deformed above their recrystallization temperature. Being above the recrystallization temperature allows the material to recrystallize during deformation. This is important because recrystallization keeps the materials from strain hardening, which ultimately keeps the yield strength and hardness low and ductility high. This contrasts with cold working.

Many kinds of working, including rolling, forging, extrusion, and drawing, can be done with hot metal.

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Rolling (metalworking) in the context of Rolled homogeneous armour

Rolled homogeneous armour (RHA) is a type of vehicle armour made of a single steel composition hot-rolled to improve its material characteristics, as opposed to layered or cemented armour. Its first common application was in tanks. After World War II, it began to fall out of use on main battle tanks and other armoured fighting vehicles intended to see front-line combat as new anti-tank weapon technologies were developed which were capable of relatively easily penetrating rolled homogeneous armour plating even of significant thickness.

Today, the term is primarily used as a unit of measurement of the protection offered by armour on a vehicle (often composed of materials that may not actually contain steel, or even contain any metals) in equivalent millimetres of RHA, referring to the thickness of RHA that would provide the same protection. Typically, modern composite armour can provide the same amount of protection with much thinner and lighter construction than its protective equivalence in RHA. Likewise, the term is also used as a unit of measurement of penetration capability of armour-piercing weaponry, in terms of the millimetres of RHA that the weapon system can reliably penetrate.

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