Die (manufacturing) in the context of "Drawing (manufacturing)"

Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only compressive and shear stresses. It also creates excellent surface finish and gives considerable freedom of form in the design process.

Drawing is a similar process, using the tensile strength of the material to pull it through the die. It limits the amount of change that can be performed in one step, so it is limited to simpler shapes, and multiple stages are usually needed. Drawing is the main way to produce wire. Metal bars and tubes are also often drawn.

In numismatics, an overstrike describes a situation in which an existing coin rather than a blank is struck with a new design. This practice is now obsolete and generally occurred for two purposes. Overstriking was sometimes done for technical reasons when a first strike is unsatisfactory, or accidentally if the blank slips out of place or if the dies judder, resulting in a slight doubling of the design. However, sometimes old or worn coins were overstruck with new designs by later rulers or foreign states.

In the ancient world, use of overstrikes was not uncommon, since the manufacture of flans was resource consumptive; thus a foreign or outdated coin could be overstruck with less investment than new mintage. Evidence of overstriking appears as early as about 500 BC when coins of Aegina were overstruck by the ancient city of Kydonia on Crete. In this case and many others, the overstrike can be a valuable aid to dating an ancient coin, an era when dates were not commonly affixed to the design.

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classified according to the temperature at which it is performed: cold forging (a type of cold working), warm forging, or hot forging (a type of hot working). For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons. Forging has been done by smiths for millennia; the traditional products were kitchenware, hardware, hand tools, edged weapons, cymbals, and jewellery.

Since the Industrial Revolution, forged parts are widely used in mechanisms and machines wherever a component requires high strength; such forgings usually require further processing (such as machining) to achieve a finished part. Today, forging is a major worldwide industry.

Minting, coining or coinage is the process of manufacturing coins using a kind of stamping, the process used in both hammered coinage and milled coinage. This "stamping" process is different from the method used in cast coinage.

A coin die (archaically spelt dye) is one of the two metallic pieces that are used to strike a coin, one per each side of the coin. A die contains an inverse version of the image to be struck on the coin. Striking a coin refers to pressing an image into the blank metal disc, or planchet, and is a term descended from the days when the dies were struck with hammers to deform the metal into the image of the dies.

A wire is a flexible, round bar of metal. Wires are commonly formed by drawing the metal through a hole in a die or draw plate. Wire gauges come in various standard sizes, as expressed in terms of a gauge number or cross-sectional area.

Wires are used to bear mechanical loads, often in the form of wire rope. In electricity and telecommunications signals, wire can refer to electrical cable, which can contain a solid core of a single wire or separate strands in stranded or braided forms.

Wire drawing is a metalworking process used to reduce the cross-section of a wire by pulling the wire through one or more dies. There are many applications for wire drawing, including electrical wiring, cables, tension-loaded structural components, springs, paper clips, spokes for wheels, and stringed musical instruments. Although similar in process, drawing is different from extrusion, because in drawing the wire is pulled, rather than pushed, through the die. Drawing is usually performed at room temperature, thus classified as a cold working process, but it may be performed at elevated temperatures for large wires to reduce forces.

Of the elemental metals, copper, silver, gold, and platinum are the most ductile and immune from many of the problems associated with cold working.

Swaging (/ˈsweɪdʒɪŋ/) is a forging process in which the dimensions of an item are altered using dies into which the item is forced. Swaging is usually a cold working process, but also may be hot worked.

The term swage may apply to the process (verb) or to a die or tool (noun) used in that process.

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter, and tin-based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.

The casting equipment and the metal dies represent large capital costs and this tends to limit the process to high-volume production. Manufacture of parts using die casting is relatively simple, involving only four main steps, which keeps the incremental cost per item low. It is especially suited for a large quantity of small- to medium-sized castings, which is why die casting produces more castings than any other casting process. Die castings are characterized by a very good surface finish (by casting standards) and dimensional consistency.