Portland cement in the context of "Mortar (masonry)"

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⭐ Core Definition: Portland cement

Portland cement is the most common type of cement in general use around the world as a basic ingredient of concrete, mortar, stucco, and non-specialty grout. It was developed from other types of hydraulic lime in England in the early 19th century by Joseph Aspdin, and is usually made from limestone. It is a fine powder, produced by heating limestone and clay minerals in a kiln to form clinker, and then grinding the clinker with the addition of several percent (often around 5%) gypsum. Several types of Portland cement are available. The most common, historically called ordinary Portland cement (OPC), is grey, but white Portland cement is also available.

The cement was so named by Joseph Aspdin, who obtained a patent for it in 1824, because, once hardened, it resembled the fine, pale limestone known as Portland stone, quarried from the windswept cliffs of the Isle of Portland in Dorset. Portland stone was prized for centuries in British architecture and used in iconic structures such as St Paul's Cathedral and the British Museum.

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👉 Portland cement in the context of Mortar (masonry)

Mortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colours or patterns to masonry walls. In its broadest sense, mortar includes pitch, asphalt, and soft clay, as those used between bricks, as well as cement mortar. The word "mortar" comes from the Old French word mortier, "builder's mortar, plaster; bowl for mixing." (13c.).

Cement mortar becomes hard when it cures, resulting in a rigid aggregate structure; however, the mortar functions as a weaker component than the building blocks and serves as the sacrificial element in the masonry, because mortar is easier and less expensive to repair than the building blocks. Bricklayers typically make mortars using a mixture of sand, a binder, and water. The most common binder since the early 20th century is Portland cement, but the ancient binder lime (producing lime mortar) is still used in some specialty new construction. Lime, lime mortar, and gypsum in the form of plaster of Paris are used particularly in the repair and repointing of historic buildings and structures, so that the repair materials will be similar in performance and appearance to the original materials. Several types of cement mortars and additives exist.

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Portland cement in the context of Concrete

Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactured material in the world.

When aggregate is mixed with dry Portland cement and water, the mixture forms a fluid slurry that can be poured and molded into shape. The cement reacts with the water through a process called hydration, which hardens it after several hours to form a solid matrix that binds the materials together into a durable stone-like material with various uses. This time allows concrete to not only be cast in forms, but also to have a variety of tooled processes performed. The hydration process is exothermic, which means that ambient temperature plays a significant role in how long it takes concrete to set. Often, additives (such as pozzolans or superplasticizers) are included in the mixture to improve the physical properties of the wet mix, delay or accelerate the curing time, or otherwise modify the finished material. Most structural concrete is poured with reinforcing materials (such as steel rebar) embedded to provide tensile strength, yielding reinforced concrete.

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Portland cement in the context of Silicate

A silicate is any member of a family of polyatomic anions consisting of silicon and oxygen, usually with the general formula [SiO
4−x
]
n
, where 0 ≤ x < 2. The family includes orthosilicate SiO4−4 (x = 0), metasilicate SiO2−3 (x = 1), and pyrosilicate Si2O6−7 (x = 0.5, n = 2). The name is also used for any salt of such anions, such as sodium metasilicate; or any ester containing the corresponding chemical group, such as tetramethyl orthosilicate. The name "silicate" is sometimes extended to any anions containing silicon, even if they do not fit the general formula or contain other atoms besides oxygen; such as hexafluorosilicate [SiF6]. Most commonly, silicates are encountered as silicate minerals.

For diverse manufacturing, technological, and artistic needs, silicates are versatile materials, both natural (such as granite, gravel, and garnet) and artificial (such as Portland cement, ceramics, glass, and waterglass).

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Portland cement in the context of Lime mortar

Lime mortar or torching is a masonry mortar composed of lime and an aggregate such as sand, mixed with water. It is one of the oldest known types of mortar, used in ancient Rome and Greece, when it largely replaced the clay and gypsum mortars common to ancient Egyptian construction.

With the introduction of Portland cement during the 19th century, the use of lime mortar in new constructions gradually declined. This was largely due to the ease of use of Portland cement, its quick setting, and high compressive strength. However, the soft and porous properties of lime mortar provide certain advantages when working with softer building materials such as natural stone and terracotta. For this reason, while Portland cement continues to be commonly used in new brick and concrete construction, its use is not recommended in the repair and restoration of brick and stone-built structures originally built using lime mortar.

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Portland cement in the context of Compressed earth block

A compressed earth block (CEB), also known as a pressed earth block or a compressed soil block, is a building material made primarily from an appropriate mix of fairly dry inorganic subsoil, non-expansive clay, sand, and aggregate. Forming compressed earth blocks requires dampening, mechanically pressing at high pressure, and then drying the resulting material. If the blocks are stabilized with a chemical binder such as Portland cement they are called compressed stabilized earth block (CSEB) or stabilized earth block (SEB). Typically, around 3,000 psi (21 MPa) of pressure is applied in compression, and the original material volume is reduced by about half.

Creating CEBs differs from rammed earth in that the latter uses a larger formwork into which earth is poured and manually tamped down, creating larger forms such as a whole wall or more at one time, rather than building blocks. CEBs differ from mud bricks in that the latter are not compressed, but solidify through chemical changes that take place as they air dry. The compression strength of properly made CEB usually exceeds that of typical mud brick. Building standards have been developed for CEB.

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Portland cement in the context of Clinker (cement)

Cement clinker is a solid material produced in the manufacture of Portland cement as an intermediary product. Clinker occurs as lumps or nodules, usually 3 millimetres (0.12 in) to 25 millimetres (0.98 in) in diameter. It is produced by sintering (fusing together without melting to the point of liquefaction) limestone and aluminosilicate materials such as clay during the cement kiln stage.

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Portland cement in the context of Hydraulic lime

Hydraulic lime (HL) is a general term for a variety of lime different from calcium oxide (quicklime), that sets by hydration and consists of calcium silicate and calcium aluminate, compounds that can harden in contact with water. This contrasts with calcium hydroxide, also called slaked lime or air lime that is used to make lime mortar, the other common type of lime mortar, which sets by carbonation (re-absorbing carbon dioxide (CO2) from the air). Hydraulic lime provides a faster initial set and higher compressive strength than air lime, and hydraulic lime will set in more extreme conditions, including under water.

The terms 'hydraulic lime' and 'hydrated lime' are quite similar and may be confused but are not necessarily the same material. Hydrated lime is any lime which has been slaked whether it sets through hydration, carbonation, or both.

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Portland cement in the context of Joseph Aspdin

Joseph Aspdin (25 December 1778 – 20 March 1855) was an English bricklayer, businessman, inventor, and stonemason who obtained the patent for Portland cement on 21 October 1824.

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