Portland cement in the context of Fly ash

Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactured material in the world.

When aggregate is mixed with dry Portland cement and water, the mixture forms a fluid slurry that can be poured and molded into shape. The cement reacts with the water through a process called hydration, which hardens it after several hours to form a solid matrix that binds the materials together into a durable stone-like material with various uses. This time allows concrete to not only be cast in forms, but also to have a variety of tooled processes performed. The hydration process is exothermic, which means that ambient temperature plays a significant role in how long it takes concrete to set. Often, additives (such as pozzolans or superplasticizers) are included in the mixture to improve the physical properties of the wet mix, delay or accelerate the curing time, or otherwise modify the finished material. Most structural concrete is poured with reinforcing materials (such as steel rebar) embedded to provide tensile strength, yielding reinforced concrete.

Mortar is a workable paste which hardens to bind building blocks such as stones, bricks, and concrete masonry units, to fill and seal the irregular gaps between them, spread the weight of them evenly, and sometimes to add decorative colours or patterns to masonry walls. In its broadest sense, mortar includes pitch, asphalt, and soft clay, as those used between bricks, as well as cement mortar. The word "mortar" comes from the Old French word mortier, "builder's mortar, plaster; bowl for mixing." (13c.).

Cement mortar becomes hard when it cures, resulting in a rigid aggregate structure; however, the mortar functions as a weaker component than the building blocks and serves as the sacrificial element in the masonry, because mortar is easier and less expensive to repair than the building blocks. Bricklayers typically make mortars using a mixture of sand, a binder, and water. The most common binder since the early 20th century is Portland cement, but the ancient binder lime (producing lime mortar) is still used in some specialty new construction. Lime, lime mortar, and gypsum in the form of plaster of Paris are used particularly in the repair and repointing of historic buildings and structures, so that the repair materials will be similar in performance and appearance to the original materials. Several types of cement mortars and additives exist.

A silicate is any member of a family of polyatomic anions consisting of silicon and oxygen, usually with the general formula [SiO
_4−x]
_n, where 0 ≤ x < 2. The family includes orthosilicate SiO4−4 (x = 0), metasilicate SiO2−3 (x = 1), and pyrosilicate Si₂O6−7 (x = 0.5, n = 2). The name is also used for any salt of such anions, such as sodium metasilicate; or any ester containing the corresponding chemical group, such as tetramethyl orthosilicate. The name "silicate" is sometimes extended to any anions containing silicon, even if they do not fit the general formula or contain other atoms besides oxygen; such as hexafluorosilicate [SiF₆]. Most commonly, silicates are encountered as silicate minerals.

For diverse manufacturing, technological, and artistic needs, silicates are versatile materials, both natural (such as granite, gravel, and garnet) and artificial (such as Portland cement, ceramics, glass, and waterglass).

Lime mortar or torching is a masonry mortar composed of lime and an aggregate such as sand, mixed with water. It is one of the oldest known types of mortar, used in ancient Rome and Greece, when it largely replaced the clay and gypsum mortars common to ancient Egyptian construction.

With the introduction of Portland cement during the 19th century, the use of lime mortar in new constructions gradually declined. This was largely due to the ease of use of Portland cement, its quick setting, and high compressive strength. However, the soft and porous properties of lime mortar provide certain advantages when working with softer building materials such as natural stone and terracotta. For this reason, while Portland cement continues to be commonly used in new brick and concrete construction, its use is not recommended in the repair and restoration of brick and stone-built structures originally built using lime mortar.

A compressed earth block (CEB), also known as a pressed earth block or a compressed soil block, is a building material made primarily from an appropriate mix of fairly dry inorganic subsoil, non-expansive clay, sand, and aggregate. Forming compressed earth blocks requires dampening, mechanically pressing at high pressure, and then drying the resulting material. If the blocks are stabilized with a chemical binder such as Portland cement they are called compressed stabilized earth block (CSEB) or stabilized earth block (SEB). Typically, around 3,000 psi (21 MPa) of pressure is applied in compression, and the original material volume is reduced by about half.

Creating CEBs differs from rammed earth in that the latter uses a larger formwork into which earth is poured and manually tamped down, creating larger forms such as a whole wall or more at one time, rather than building blocks. CEBs differ from mud bricks in that the latter are not compressed, but solidify through chemical changes that take place as they air dry. The compression strength of properly made CEB usually exceeds that of typical mud brick. Building standards have been developed for CEB.

Cement clinker is a solid material produced in the manufacture of Portland cement as an intermediary product. Clinker occurs as lumps or nodules, usually 3 millimetres (0.12 in) to 25 millimetres (0.98 in) in diameter. It is produced by sintering (fusing together without melting to the point of liquefaction) limestone and aluminosilicate materials such as clay during the cement kiln stage.

Hydraulic lime (HL) is a general term for a variety of lime different from calcium oxide (quicklime), that sets by hydration and consists of calcium silicate and calcium aluminate, compounds that can harden in contact with water. This contrasts with calcium hydroxide, also called slaked lime or air lime that is used to make lime mortar, the other common type of lime mortar, which sets by carbonation (re-absorbing carbon dioxide (CO₂) from the air). Hydraulic lime provides a faster initial set and higher compressive strength than air lime, and hydraulic lime will set in more extreme conditions, including under water.

The terms 'hydraulic lime' and 'hydrated lime' are quite similar and may be confused but are not necessarily the same material. Hydrated lime is any lime which has been slaked whether it sets through hydration, carbonation, or both.

Joseph Aspdin (25 December 1778 – 20 March 1855) was an English bricklayer, businessman, inventor, and stonemason who obtained the patent for Portland cement on 21 October 1824.

Comminution is the reduction of solid materials from one average particle size to a smaller average particle size, by crushing, grinding, cutting, vibrating, or other processes. Comminution is related to pulverization and grinding. All use mechanical devices, and many types of mills have been invented. Concomitant with size reduction, comminution increases the surface area of the solid.

For example, a pulverizer mill is used to pulverize coal for combustion in the steam-generating furnaces of coal power plants. A cement mill produces finely ground ingredients for portland cement. A hammer mill is used on farms for grinding grain and chaff for animal feed. A demolition pulverizer is an attachment for an excavator to break up large pieces of concrete. Comminution is important in mineral processing, where rocks are broken into small particles to help liberate the ore from gangue. Comminution or grinding is also important in ceramics, electronics, and battery research. Mechanical pulping is a traditional way for paper making from wood. The mastication of food involves comminution. From the perspective of chemical engineering, comminution is a unit operation.

Calcium silicate hydrates (CSH or C-S-H) are the main products of the hydration of Portland cement and are primarily responsible for the strength of cement-based materials. They are the main binding phase (the "glue") in most concrete. Only well defined and rare natural crystalline minerals can be abbreviated as CSH while extremely variable and poorly ordered phases without well defined stoichiometry, as it is commonly observed in hardened cement paste (HCP), are denoted C-S-H.

Cement kilns are mechanical, industrial furnace used for the pyroprocessing stage of manufacture of portland and other types of hydraulic cement. The kilns use high heat to cook calcium carbonate with silica-bearing minerals to create the more reactive mixture of calcium silicates, called clinker, which is ground into a fine powder that is the main component of cements and concretes.

Kilns are relatively distributed technologies all over the world: over a billion tonnes of cement are made per year, and cement kiln capacity defines the capacity of the cement plants. The kilns is an integrated part of the cement plant, connected by a number of ancillary pieces of equipment, used to engineer an ideal flow of cement to the rest of the system. Improvement to kiln systems and ancillary equipment, such as heat recovery, can improve the efficiency kilns and reduce the cost of overall operation of a cement plan.

432 Park Avenue is a residential skyscraper at 57th Street and Park Avenue in the Midtown Manhattan neighborhood of New York City, New York, U.S. The 1,396-foot-tall (425.5 m) tower was developed by CIM Group and Harry B. Macklowe and designed by Rafael Viñoly. A part of Billionaires' Row, 432 Park Avenue has some of the most expensive residences in the city, with the median unit selling from 10.5 to 90 million dollars. At the time of its completion in 2015, 432 Park Avenue was the third-tallest building in the United States and the tallest residential building in the world. As of 2025, it is the sixth-tallest building in the United States, the fifth-tallest building in New York City, and the third-tallest residential building in the world.

432 Park Avenue has 84 numbered stories and a mezzanine above ground. The tower's exterior is a lattice of poured-in-place concrete made with white Portland cement. The tower is segmented into 12-story blocks separated by open double-story mechanical spaces that allow wind gusts to pass through the building. It features 125 condominiums and amenities such as a private restaurant for residents. The skyscraper has received mixed reviews from both professionals and the public, with commentary about both its slenderness and its symbolism as a residence for the ultra-wealthy.

A clay pit is a quarry or mine for the extraction of clay, which is generally used for manufacturing pottery, bricks or Portland cement. Quarries where clay is mined to make bricks are sometimes called brick pits.

A brickyard or brickworks is often located alongside a clay pit to reduce the transport costs of the raw material. Today, pottery producers are often not sited near the source of their clay and usually do not own the clay deposits. In these industries, the other essential raw material is fuel for firing and potteries may be located near to fuel sources.

Alite is an impure form of tricalcium silicate, Ca₃SiO₅, sometimes formulated as 3CaO·SiO₂ (C₃S in cement chemist notation), typically with 3-4% of substituent oxides. It is the major, and characteristic, phase in Portland cement. The name was given by Alfred Elis Törnebohm in 1897 to a crystal identified in microscopic investigation of Portland cement. Hatrurite is the name of a mineral that is substituted C₃S.