Molding (process) in the context of Injection molding


Molding (process) in the context of Injection molding

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⭐ Core Definition: Molding (process)

Molding (American English) or moulding (British and Commonwealth English; see spelling differences) is the process of manufacturing by shaping liquid or pliable raw material using a rigid frame called a mold or matrix. This itself may have been made using a pattern or model of the final object.

A mold or mould is a hollowed-out block that is filled with a liquid or pliable material such as plastic, glass, metal, or ceramic raw material. The liquid hardens or sets inside the mold, adopting its shape. A mold is a counterpart to a cast. The very common bi-valve molding process uses two molds, one for each half of the object.

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Molding (process) in the context of Sculpture

Sculpture is the branch of the visual arts that operates in three dimensions. Sculpture is the three-dimensional art work which is physically presented in the dimensions of height, width and depth. It is one of the plastic arts. Durable sculptural processes originally used carving (the removal of material) and modelling (the addition of material, as clay), in stone, metal, ceramics, wood and other materials but, since Modernism, there has been almost complete freedom of materials and process. A wide variety of materials may be worked by removal such as carving, assembled by welding or modelling, or moulded or cast.

Sculpture in stone survives far better than works of art in perishable materials, and often represents the majority of the surviving works (other than pottery) from ancient cultures, though conversely traditions of sculpture in wood may have vanished almost entirely. In addition, most ancient sculpture was painted, which has been lost.

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Molding (process) in the context of Lens

A lens is a transmissive optical device that focuses or disperses a light beam by means of refraction. A simple lens consists of a single piece of transparent material, while a compound lens consists of several simple lenses (elements), usually arranged along a common axis. Lenses are made from materials such as glass or plastic and are ground, polished, or molded to the required shape. A lens can focus light to form an image, unlike a prism, which refracts light without focusing. Devices that similarly focus or disperse waves and radiation other than visible light are also called "lenses", such as microwave lenses, electron lenses, acoustic lenses, or explosive lenses.

Lenses are used in various imaging devices such as telescopes, binoculars, and cameras. They are also used as visual aids in glasses to correct defects of vision such as myopia and hypermetropia.

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Molding (process) in the context of Refractory

In materials science, a refractory (or refractory material) is a material that is resistant to decomposition by heat or chemical attack and that retains its strength and rigidity at high temperatures. They are inorganic, non-metallic compounds that may be porous or non-porous, and their crystallinity varies widely: they may be crystalline, polycrystalline, amorphous, or composite. They are typically composed of oxides, carbides or nitrides of the following elements: silicon, aluminium, magnesium, calcium, boron, chromium and zirconium. Many refractories are ceramics, but some such as graphite are not, and some ceramics such as clay pottery are not considered refractory. Refractories are distinguished from the refractory metals, which are elemental metals and their alloys that have high melting temperatures.

Refractories are defined by ASTM C71 as "non-metallic materials having those chemical and physical properties that make them applicable for structures, or as components of systems, that are exposed to environments above 1,000 °F (811 K; 538 °C)". Refractory materials are used in furnaces, kilns, incinerators, and reactors. Refractories are also used to make crucibles and molds for casting glass and metals. The iron and steel industry and metal casting sectors use approximately 70% of all refractories produced.

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Molding (process) in the context of Injection moulding

Injection moulding (U.S. spelling: Injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolymers that do not melt during the injection moulding of some lower-temperature thermoplastics, can be used for some simple injection moulds.

Injection moulding uses a special-purpose machine that has three parts: the injection unit, the mould and the clamp. Parts to be injection-moulded must be very carefully designed to facilitate the moulding process; the material used for the part, the desired shape and features of the part, the material of the mould, and the properties of the moulding machine must all be taken into account. The versatility of injection moulding is facilitated by this breadth of design considerations and possibilities.

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Molding (process) in the context of Compression molding

Compression molding is a method of molding in which the molding material, generally preheated, is first placed in an open, heated mold cavity. The mold is closed with a top force or plug member, pressure is applied to force the material into contact with all mold areas, while heat and pressure are maintained until the molding material has cured; this process is known as compression molding method and in case of rubber it is also known as 'Vulcanisation'. The process employs thermosetting resins in a partially cured stage, either in the form of granules, putty-like masses, or preforms.

Compression molding is a high-volume, high-pressure method suitable for molding complex, high-strength fiberglass reinforcements. Advanced composite thermoplastics can also be compression molded with unidirectional tapes, woven fabrics, randomly oriented fiber mat or chopped strand. The advantage of compression molding is its ability to mold large, fairly intricate parts. Also, it is one of the lowest cost molding methods compared with other methods such as transfer molding and injection molding; moreover it wastes relatively little material, giving it an advantage when working with expensive compounds.

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Molding (process) in the context of Plasma (physics)

Plasma (from Ancient Greek πλάσμα (plásma)  'that which has been formed or moulded or the result of forming or moulding') is a state of matter that results from a gaseous state having undergone some degree of ionization. It thus consists of a significant portion of charged particles (ions and/or electrons). While rarely encountered on Earth, it is estimated that 99.9% of all ordinary matter in the universe is plasma. Stars are almost pure balls of plasma, and plasma dominates the rarefied intracluster medium and intergalactic medium. Plasma can be artificially generated, for example, by heating a neutral gas or subjecting it to a strong electromagnetic field.

The presence of charged particles makes plasma electrically conductive, with the dynamics of individual particles and macroscopic plasma motion governed by collective electromagnetic fields and very sensitive to externally applied fields. The response of plasma to electromagnetic fields is used in many modern devices and technologies, such as plasma televisions or plasma etching.

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Molding (process) in the context of Slip (ceramics)

A slip is a clay slurry used to produce pottery and other ceramic wares. Liquified clay, in which there is no fixed ratio of water and clay, is called slip or clay slurry which is used either for joining leather-hard (semi-hardened) clay body (pieces of pottery) together by slipcasting with mould, glazing or decorating the pottery by painting or dipping the pottery with slip. Pottery on which slip has been applied either for glazing or decoration is called slipware.

Engobe, from the French word for slip, is a related term for a liquid suspension of clays and flux, in addition to fillers and other materials. This is in contrast to slips, which are historically considered to be a liquid suspension of only clay or clays in water.

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Molding (process) in the context of Hot metal typesetting

In printing and typography, hot metal typesetting (also called mechanical typesetting, hot lead typesetting, hot metal, and hot type) is a technology for typesetting text in letterpress printing. This method injects molten type metal into a mold that has the shape of one or more glyphs. The resulting sorts or slugs are later used to press ink onto paper. Normally the typecasting machine would be controlled by a keyboard or by a paper tape.

It was the standard technology used for mass-market printing from the late nineteenth century until the arrival of phototypesetting (also called cold type) and then electronic processes in the 1950s to 1980s.

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Molding (process) in the context of Pew group

The pew group is a rare type of pottery Staffordshire figure, apparently made only in the 1740s. Typically it has two or three "rigidly posed" figures sitting on a high-backed bench, often with a woman in the centre; great attention is paid to details of hair and clothing. The setting is not church, as the usual name suggests, but a comfortable home or inn, where high-backed settles (protecting from draughts) were a common piece of furniture. Details are picked out in dark brown or black glaze, and dogs and musical instruments may be depicted, or the gentlemen may be taking snuff.

The two most elaborate group subjects in Staffordshire figures were the "arbour group", with two lovers seated in front of a bocage of foliage, and the pew group. The arbour group is a simplification of porcelain groups, whereas the pew group is more original to Staffordshire. Both types are "flatbacks", plain at the rear, as they were designed to be placed against a wall. The figures in arbour groups were already mostly moulded, but the pew groups were shaped and constructed individually, from rolled and moulded pieces of clays, with much use of "slabs" rolled flat. Despite the sculptural quality given by the contrast of thin sheets and round forms, this technique was not used for later figures.

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Molding (process) in the context of Thermosetting polymer

In materials science, a thermosetting polymer, often called a thermoset, is a polymer that is obtained by irreversibly hardening ("curing") a soft solid or viscous liquid prepolymer (resin). Curing is induced by heat or suitable radiation and may be promoted by high pressure or mixing with a catalyst. Heat is not necessarily applied externally, and is often generated by the reaction of the resin with a curing agent (catalyst, hardener). Curing results in chemical reactions that create extensive cross-linking between polymer chains to produce an infusible and insoluble polymer network.

The starting material for making thermosets is usually malleable or liquid prior to curing, and is often designed to be molded into the final shape. It may also be used as an adhesive. Once hardened, a thermoset cannot be melted for reshaping, in contrast to thermoplastic polymers which are commonly produced and distributed in the form of pellets, and shaped into the final product form by melting, pressing, or injection molding.

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