Workpiece in the context of Bar stock


Workpiece in the context of Bar stock

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⭐ Core Definition: Workpiece

A workpiece is a piece, often made of a single material, that is being processed into another desired shape (such as building blocks).

The workpiece is usually a piece of relatively rigid material such as wood, metal, plastic, or stone. After a processing step, the workpiece may be moved on to further steps of processing. For example, a part can made out of bar stock and later become part of a semi-finished product.

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Workpiece in the context of Lathe

A lathe (/lð/) is a machine tool that rotates a workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, threading and turning, with tools that are applied to the workpiece to create an object with symmetry about that axis.

Lathes are used in woodturning, metalworking, metal spinning, thermal spraying, reclamation, and glass-working. Lathes can be used to shape pottery, the best-known such design being the potter's wheel. Most suitably equipped metalworking lathes can be used to produce most solids of revolution, plane surfaces, and screw threads or helices. Ornamental lathes can produce more complex three-dimensional solids. The workpiece is usually held in place by either one or two centers, at least one of which can typically be moved horizontally to accommodate varying workpiece lengths. Other work-holding methods include clamping the work about the axis of rotation using a chuck or collet, or attaching it to a faceplate using clamps or dog clutch. Lathes equipped with special lathe milling fixtures can be used to complete milling operations.

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Workpiece in the context of Machine tool

A machine tool is a machine for handling or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformations. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the workpiece and provide a guided movement of the parts of the machine. Thus, the relative movement between the workpiece and the cutting tool (which is called the toolpath) is controlled or constrained by the machine to at least some extent, rather than being entirely "offhand" or "freehand". It is a power-driven metal cutting machine which assists in managing the needed relative motion between cutting tool and the job that changes the size and shape of the job material.

The precise definition of the term machine tool varies among users. While all machine tools are "machines that help people to make things", not all factory machines are machine tools.

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Workpiece in the context of Fusion welding

Fusion welding is a generic term for welding processes that rely on melting to join materials of similar compositions and melting points. Due to the high-temperature phase transitions inherent to these processes, a heat-affected zone is created in the material (although some techniques, like beam welding, often minimize this effect by introducing comparatively little heat into the workpiece).

In contrast to fusion welding, solid-state welding does not involve the melting of materials.

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Workpiece in the context of Burr (metal)

A burr is a raised edge or small piece of material that remains attached to a workpiece after a modification process. It is usually an unwanted piece of material and is removed with a deburring tool in a process called deburring. Burrs are most commonly created by machining operations, such as grinding, drilling, milling, engraving or turning. It may be present in the form of a fine wire on the edge of a freshly sharpened tool or as a raised portion of a surface; this type of burr is commonly formed when a hammer strikes a surface. Deburring accounts for a significant portion of manufacturing costs.

In the printmaking technique of drypoint, burr, which gives a rich fuzzy quality to the engraved line, is highly desirable—the great problem with the drypoint medium is that the burr rapidly diminishes after as few as ten impressions are printed.

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Workpiece in the context of Facing (machining)

In machining, facing is the cutting of a flat surface perpendicular to some axis of the workpiece. This can be applied in two different areas:

  • Facing on a milling machine (perpendicular to the axis of movement), which involves various milling operations, but primarily face milling.
  • Facing on a lathe (perpendicular to the axis of rotation), which is commonly used in turning and boring operations.

Other operations remove material in ways similar to facing, for example, planing, shaping, and grinding, but these processes are not labeled by the term "facing."

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Workpiece in the context of Collet

A collet /ˈkɒlɪt/ is a segmented sleeve, band or collar. One of the two radial surfaces of a collet is usually tapered (i.e a truncated cone) and the other is cylindrical. The term collet commonly refers to a type of chuck that uses collets to hold either a workpiece or a tool (such as a drill), but collets have other mechanical applications.

An external collet is a sleeve with a cylindrical inner surface and a conical outer surface. The collet can be squeezed against a matching taper such that its inner surface contracts to a slightly smaller diameter, squeezing the tool or workpiece to hold it securely. Most often the collet is made of spring steel, with one or more kerf cuts along its length to allow it to expand and contract. This type of collet holds the external surface of the tool or workpiece being clamped. This is the most usual type of collet chuck. An external collet clamps against the internal surface or bore of a hollow cylinder. The collet's taper is internal and the collet expands when a corresponding taper is drawn or forced into the collet's internal taper.

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Workpiece in the context of Lathe faceplate

A lathe faceplate is a basic workholding accessory for a wood or metal turning lathe. It is a circular metal (usually cast iron) plate which fixes to the end of the lathe spindle. The workpiece is then clamped to the faceplate, typically using t-slot nuts in slots in the faceplate, or less commonly threaded holes in the faceplate itself.

The faceplate may be attached to the lathe in several ways: the two most common are a thread and a precision cone arrangement, and threaded studs and a circular recess fitting a flange on the end of the spindle. Increasingly common is the camlock arrangement, in which shaped studs and cams replace threaded studs for rapid exchanging of the faceplate with other accessories, such as three or four jaw chucks.

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Workpiece in the context of Milling machine

Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances.

Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into machining centers: milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs).

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Workpiece in the context of Honing (metalworking)

Honing is an abrasive machining process that produces a precision surface on a metal workpiece by scrubbing an abrasive grinding stone or grinding wheel against it along a controlled path. Honing is primarily used to improve the geometric form of a surface, but can also improve the surface finish.

Typical applications are the finishing of cylinders for internal combustion engines, air bearing spindles and gears. There are many types of hones, but all consist of one or more abrasive stones that are held under pressure against the surface they are working on.

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Workpiece in the context of Cutting tool

In the context of machining, a cutting tool or cutter is typically a hardened metal tool that is used to cut, shape, and remove material from a workpiece by means of machining tools as well as abrasive tools by way of shear deformation. The majority of these tools are designed exclusively for metals.

There are several different types of single-edge cutting tools that are made from a variety of hardened metal alloys that are ground to a specific shape in order to perform a specific part of the turning process resulting in a finished machined part. Single-edge cutting tools are used mainly in the turning operations performed by a lathe in which they vary in size as well as alloy composition depending on the size and the type of material being turned. These cutting tools are held stationary by what is known as a tool post, which is what manipulates the tools to cut the material into the desired shape. Single-edge cutting tools are also the means of cutting material performed by shaping machines and planing machines, which remove material by means of one cutting edge.

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Workpiece in the context of Planer (metalworking)

A planer is a type of metalworking machine tool that uses linear relative motion between the workpiece and a single-point cutting tool to cut the work piece. A planer is similar to a shaper, save for its larger size and stationary cutting tool.

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Workpiece in the context of Finishing (manufacturing)

Surface finishing is a broad range of industrial processes that alter the surface of a manufactured item to achieve a certain property. Finishing processes may be employed to: improve product appearance, adhesion or wettability, solderability, corrosion resistance, tarnish resistance, the chemical resistance, the wear resistance, hardness, modify electrical conductivity, remove burrs and other surface flaws, and control the surface friction. In limited cases some of these techniques can be used to restore original dimensions to salvage or repair an item. An unfinished surface is often called mill finish. These processes can improve the durability, performance and even the appearance of the surface being finished. Surface finishing is often one of the final steps taken when working metal and is essential for guaranteeing that metal components meet the requirements of the necessary finish.

Surface finishing processes can be categorized by how they affect the workpiece:

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Workpiece in the context of Milling (machining)

Milling is the process of machining using rotary cutters to remove material by advancing a workpiece into the cutter. This may be done by varying directions on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most commonly used processes for machining custom parts to precise tolerances.

Milling can be done with a wide range of machine tools. The original class of machine tools for milling was the milling machine (often called a mill). After the advent of computer numerical control (CNC) in the 1960s, milling machines evolved into machining centers: milling machines augmented by automatic tool changers, tool magazines or carousels, CNC capability, coolant systems, and enclosures. Milling centers are generally classified as vertical machining centers (VMCs) or horizontal machining centers (HMCs).

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Workpiece in the context of Metal forming

In metalworking, forming is the fashioning of metal parts and objects through mechanical deformation; the workpiece is reshaped without adding or removing material, and its mass remains unchanged. Forming operates on the materials science principle of plastic deformation, where the physical shape of a material is permanently deformed.

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Workpiece in the context of Workbench

A workbench is a sturdy table at which manual work is done. They range from simple flat surfaces to very complex designs that may be considered tools in themselves. Workbenches vary in size from tiny jewellers benches to the huge benches used by staircase makers. Almost all workbenches are rectangular in shape, often using the surface, corners and edges as flat/square and dimension standards. Design is as varied as the type of work for which the benches are used but most share these attributes:

  • A comfortable height for working with provisions for seated or standing work
  • A way to fix the workpiece to the surface so that it may be worked with both hands
  • Provisions for mounting, storing and accessing tools

Workbenches are made from many different materials including metal, wood, stone, and composites depending on the needs of the work.

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