Whipsaw in the context of "Sawmill"

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⭐ Core Definition: Whipsaw

A whipsaw or pitsaw was originally a type of saw used in a saw pit, and consisted of a narrow blade held rigid by a frame and called a frame saw or sash saw (see illustrations). This evolved into a straight, stiff blade without a frame, up to 14 feet long and with a handle at each end. The upper handle was called the tiller and the lower one the box, so called from its appearance and because it could be removed when the saw was taken out of one cut to be positioned in another. The whipsaw was used close to the felling site to reduce large logs to beams and planks.

Sawyers either dug a large pit or constructed a sturdy platform, enabling a two-man crew to saw, one positioned below the log called the pit-man, the other standing on top called the top-man. The saw blade teeth were angled and sharpened as a rip saw so as to only cut on the downward stroke. On the return stroke, the burden of lifting the weight of the saw was shared equally by the two sawyers, thereby reducing fatigue and backache. The pitman had to contend with sawdust in his mouth and eyes and the risk of being crushed by a falling log, although modern photographs show the saw dust falling, as would be expected, away from the pitman, the teeth being on the opposite edge from him.

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👉 Whipsaw in the context of Sawmill

A sawmill (saw mill, saw-mill) or lumber mill is a facility where logs are cut into lumber. Modern sawmills use a motorized saw to cut logs lengthwise to make long pieces, and crosswise to length depending on standard or custom sizes (dimensional lumber). The "portable" sawmill is simple to operate. The log lies flat on a steel bed, and the motorized saw cuts the log horizontally along the length of the bed, by the operator manually pushing the saw. The most basic kind of sawmill consists of a chainsaw and a customized jig ("Alaskan sawmill"), with similar horizontal operation.

Before the invention of the sawmill, boards were made in various manual ways, either rived (split) and planed, hewn, or more often hand sawn by two men with a whipsaw, one above and another in a saw pit below. The earliest known mechanical mill is the Hierapolis sawmill, a Roman water-powered stone mill at Hierapolis, Asia Minor dating back to the 3rd century AD. Other water-powered mills followed and by the 11th century they were widespread in Spain and North Africa, the Middle East and Central Asia, and in the next few centuries, spread across Europe. The circular motion of the wheel was converted to a reciprocating motion at the saw blade. Generally, only the saw was powered, and the logs had to be loaded and moved by hand. An early improvement was the development of a movable carriage, also water powered, to move the log steadily through the saw blade.

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Whipsaw in the context of Saw pit

A saw pit or sawpit is a pit over which timber is positioned to be sawed with a long two-handled saw, usually a whipsaw, by two people, one standing above the timber and the other below. It was used for producing sawn planks from tree trunks, which could then be cut down into boards, pales, posts, etc. Many towns, villages and country estates had their own saw pits. The greatest user of sawn timber in past centuries was the shipbuilding industry. After falling, without bark, in smaller and more standardized sizes, and not intended as primary members in shipbuilding, the term 'timber' is often replaced by the term 'lumber'.

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Whipsaw in the context of Frame saw

A frame saw or sash saw is a type of saw which consists of a relatively narrow and flexible blade held under tension within a (generally wooden) rectangular frame (also called a sash or gate). They are used for cutting wood or stone. The blade is held perpendicular to the plane of the frame, so that the material being cut passes through the center of the frame. Frame saws for use with wood are rip saws operated as a hand saw or powered in a sawmill. Frame saws used for cutting stone were powered saws in stone mills.

When used for different purposes, a frame saw may have other names. For converting logs into lumber, they are also called a pit-saw or whipsaw. For sawing veneer, they may simply be called a veneer saw. It is unknown how early framed pit-saws came into use; however, there is an Italian fresco from c. 1300 depicting their use.

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