Industrial furnace in the context of "Metallurgical furnace"

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⭐ Core Definition: Industrial furnace

An industrial furnace is a device used to provide heat for an industrial process, typically operating at temperatures above 400 degrees Celsius. These furnaces generate heat by combusting fuel with air or oxygen, or through electrical energy, and are used across various industries for applications such as chemical reactions, cremation, oil refining, and glasswork. The residual heat is expelled as flue gas.

While the term industrial furnace encompasses a wide range of high-temperature equipment, one specific type is the direct fired heater, also known as a direct fired furnace or process furnace. Direct fired heaters are primarily used in refinery and petrochemical applications to efficiently transfer heat to process fluids by means of combustion. Unlike other industrial furnaces used in metallurgy or batch ovens, direct fired heaters are optimized for precise temperature control and high thermal efficiency in hydrocarbon processing.

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👉 Industrial furnace in the context of Metallurgical furnace

A metallurgical furnace is an industrial furnace used to heat, melt, or otherwise process metals. Furnaces have been a central piece of equipment throughout the history of metallurgy; processing metals with heat is even its own engineering specialty known as pyrometallurgy.

One important furnace application, especially in iron and steel production, is smelting, where metal ores are reduced under high heat to separate the metal content from mineral gangue. The heat energy to fuel a furnace may be supplied directly by fuel combustion or by electricity. Different processes and the unique properties of specific metals and ores have led to many different furnace types.

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Industrial furnace in the context of Open hearth furnace

An open-hearth furnace or open hearth furnace is any of several kinds of industrial furnace in which excess carbon and other impurities are burnt out of pig iron to produce steel. Because steel is difficult to manufacture owing to its high melting point, normal fuels and furnaces were insufficient for mass production of steel, and the open-hearth type of furnace was one of several technologies developed in the nineteenth century to overcome this difficulty. Compared with the Bessemer process, which it displaced, its main advantages were that it did not embrittle the steel from excessive nitrogen exposure, was easier to control, and permitted the melting and refining of large amounts of scrap iron and steel.

The open-hearth furnace was first developed by German/British engineer Carl Wilhelm Siemens. In 1865, the French engineer Pierre-Émile Martin took out a licence from Siemens and first applied his regenerative furnace for making steel. Their process was known as the Siemens–Martin process or Martin–Siemens process, and the furnace as an "open-hearth" furnace. Most open hearth furnaces were closed by the early 1990s, not least because of their slow operation, being replaced by the basic oxygen furnace or electric arc furnace.

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Industrial furnace in the context of Cement kiln

Cement kilns are mechanical, industrial furnace used for the pyroprocessing stage of manufacture of portland and other types of hydraulic cement. The kilns use high heat to cook calcium carbonate with silica-bearing minerals to create the more reactive mixture of calcium silicates, called clinker, which is ground into a fine powder that is the main component of cements and concretes.

Kilns are relatively distributed technologies all over the world: over a billion tonnes of cement are made per year, and cement kiln capacity defines the capacity of the cement plants. The kilns is an integrated part of the cement plant, connected by a number of ancillary pieces of equipment, used to engineer an ideal flow of cement to the rest of the system. Improvement to kiln systems and ancillary equipment, such as heat recovery, can improve the efficiency kilns and reduce the cost of overall operation of a cement plan.

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Industrial furnace in the context of Flue

A flue is a pipe, or opening in a chimney for conveying exhaust gases from a fireplace, furnace, water heater, boiler, or generator to the outdoors. Historically the term flue meant the chimney itself. In the United States, they are also known as vents for boilers and as breeching for water heaters and modern furnaces. They usually operate by buoyancy, also known as the stack effect, or the combustion products may be "induced" via a blower. As combustion products contain carbon monoxide and other dangerous compounds, proper "draft", and admission of replacement air is imperative. Building codes, and other standards, regulate their materials, design, and installation.

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Industrial furnace in the context of Electric arc furnace

An electric arc furnace (EAF) is a furnace that heats material by means of an electric arc.

Industrial arc furnaces range in size from small units of approximately one-tonne capacity (used in foundries for producing cast iron products) up to about 400-tonne units used for secondary steelmaking. Arc furnaces used in research laboratories and by dentists may have a capacity of only a few dozen grams. Industrial electric arc furnace temperatures can reach 1,800 °C (3,300 °F), while laboratory units can exceed 3,000 °C (5,400 °F).

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Industrial furnace in the context of List of ovens

This is a list of oven types. An oven is a thermally insulated chamber used for the heating, baking or drying of a substance, and most times used for cooking or for industrial processes (industrial oven). Kilns and furnaces are special-purpose ovens. Kilns have historically been used in the production of pottery, quicklime, charcoal, etc., while furnaces are mainly used in metalworking (metallurgical furnace) and other industrial processes (industrial furnace).

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Industrial furnace in the context of Glass House Mountains

The Glass House Mountains are a cluster of thirteen hills that rise abruptly from the coastal plain on the Sunshine Coast, Queensland, Australia. The highest hill is Mount Beerwah at 556 metres above sea level, but the most identifiable of all the hills is Mount Tibrogargan which from certain angles bears a resemblance to a person facing east towards the ocean. The Glass House Mountains are located near Beerburrum State Forest and Steve Irwin Way. From Brisbane, the mountains can be reached by following the Bruce Highway north and taking the Glass House Mountains tourist drive turn-off onto Steve Irwin Way. The trip is about one hour from Brisbane. The Volcanic peaks of the Glass House Mountains rise dramatically from the surrounding Sunshine Coast landscape. They were formed by intrusive plugs, remnants of volcanic activity that occurred 26–27 million years ago. Molten rock filled small vents or intruded as bodies beneath the surface and solidified into land rocks. Millions of years of erosion have removed the surrounding exteriors of volcanic cores and softer sandstone rock.

On 17 May 1770, the hills were named the "Glass House Mountains" by explorer Lieutenant James Cook. The peaks reminded him of the glass furnaces in his home county of Yorkshire. The traditional names of the individual peaks are much older however and are derived from the local Aboriginal languages of the Gubbi Gubbi and Jinibara people. Matthew Flinders explored the area and climbed Mount Beerburrum after sailing along Pumicestone Passage in 1799. The Glass House Mountains National Landscape was added to the Australian National Heritage List on 3 August 2006. In the land between the peaks, pineapple and poultry farming, as well as commercial forestry and quarrying are the main land uses.

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Industrial furnace in the context of Lute (material)

Lute (from Latin lutum 'mud, clay etc.') was a substance used to seal and affix apparatus employed in chemistry and alchemy, and to protect component vessels against heat damage by fire; it was also used to line furnaces. Lutation was thus the act of "cementing vessels with lute".

In pottery, luting is a technique for joining pieces of unfired leather-hard clay together, using a wet clay slip or slurry as adhesive. The complete object is then fired. Large objects are often built up in this way, for example the figures of the Terracotta Army in ancient China. The edges being joined might be scored or cross-hatched to promote adhesion, but clay and water are the only materials used.

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Industrial furnace in the context of Ultra-high temperature ceramic

Ultra-high-temperature ceramics (UHTCs) are a type of refractory ceramics that can withstand extremely high temperatures without degrading, often above 2,000 °C. They also often have high thermal conductivities and are highly resistant to thermal shock, meaning they can withstand sudden and extreme changes in temperature without cracking or breaking. Chemically, they are usually borides, carbides, nitrides, and oxides of early transition metals.

UHTCs are used in various high-temperature applications, such as heat shields for spacecraft, furnace linings, hypersonic aircraft components and nuclear reactor components. They can be fabricated through various methods, including hot pressing, spark plasma sintering, and chemical vapor deposition. Despite their advantages, UHTCs also have some limitations, such as their brittleness and difficulty in machining. However, ongoing research is focused on improving the processing techniques and mechanical properties of UHTCs.

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