Froth flotation is a process for selectively separating hydrophobic materials from hydrophilic. This is used in mineral processing, paper recycling and waste-water treatment industries. Historically this was first used in the mining industry, where it was one of the great enabling technologies of the 20th century. It has been described as "the single most important operation used for the recovery and upgrading of sulfide ores". The development of froth flotation has improved the recovery of valuable minerals, such as copper- and lead-bearing minerals. Along with mechanized mining, it has allowed the economic recovery of valuable metals from much lower-grade ore than previously possible.
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👉 Froth flotation in the context of Zinc smelting
Zinc smelting is the process of converting zinc concentrates (ores that contain zinc) into pure zinc. Zinc smelting has historically been more difficult than the smelting of other metals, e.g. iron, because in contrast, zinc has a low boiling point. At temperatures typically used for smelting metals, zinc is a gas that will escape from a furnace with the flue gas and be lost, unless specific measures are taken to prevent it.
The most common zinc concentrate processed is zinc sulfide, which is obtained by concentrating sphalerite via froth flotation. Secondary (recycled) zinc material, such as zinc oxide, is also processed with the zinc sulfide. Approximately 30% of all zinc produced is from recycled sources.
In this Dossier
Froth flotation in the context of Zinc
Zinc is a chemical element; it has symbol Zn and atomic number 30. It is a slightly brittle metal at room temperature and has a shiny blue whitish appearance when surface oxidation is removed. It is the first element in group 12 (IIB) of the periodic table. Zinc is the 24th most abundant element in Earth's crust, with an average concentration of 70 grams per ton. Zinc also has five stable isotopes; the most abundant of which, Zn-64, comprises nearly half of zinc's total abundance. In some respects, zinc is chemically similar to magnesium: both elements exhibit only one normal oxidation state (+2), and the Zn and Mg ions are of similar size. The most common zinc ore is sphalerite (zinc blende), a zinc sulfide mineral. The largest concentration of economically feasible lodes in descending order are located in China, Peru, and Australia, among others. Zinc is refined industrially by froth flotation of the ore, roasting, and final extraction using electricity (electrowinning).
Zinc is an essential trace element for humans, animals, plants and for microorganisms and is necessary for both prenatal and postnatal development. It is the second most abundant trace metal in humans after iron, an important cofactor for many enzymes, and the only metal which appears in all enzyme classes. Zinc is also an essential nutrient element for coral growth.
Froth flotation in the context of Roasting (metallurgy)
Roasting is a process of heating an ore under flowing air. It is a step in the processing of certain ores. More specifically, roasting is often a metallurgical process involving gas–solid reactions at elevated temperatures with the goal of purifying the metal component(s). Often before roasting, the ore has already been partially purified, e.g. by froth flotation. The concentrate is mixed with other materials to facilitate the process. The technology is useful in making certain ores usable but it can also be a serious source of air pollution.
Roasting consists of thermal gas–solid reactions, which can include oxidation, reduction, chlorination, sulfation, and pyrohydrolysis. In roasting, the ore or ore concentrate is treated with very hot air. This process is generally applied to sulfide minerals. During roasting, the sulfide is converted to an oxide, and sulfur is released as sulfur dioxide, a gas. For the ores Cu2S (chalcocite) and ZnS (sphalerite), balanced equations for the roasting are: