Copper extraction in the context of "Smelting"

⭐ In the context of smelting, what primary purpose does the roasting process serve when applied to sulfide ores before copper extraction?

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⭐ Core Definition: Copper extraction

Copper extraction is the multi-stage process of obtaining copper from its ores. The conversion of copper ores consists of a series of physical, chemical, and electrochemical processes. Methods have evolved and vary with country depending on the ore source, local environmental regulations, and other factors. The copper smelters with the highest production capacity (metric tons of copper yearly) lie in China, Chile, India, Germany, Japan, Peru and Russia. China alone has over half of the world's production capacity and is also the world's largest consumer of refined copper.

Precious metals and sulfuric acid are often valuable by-products of copper refining. Arsenic is the main type of impurity found in copper concentrates to enter smelting facilities. There has been an increase in arsenic in copper concentrates over the years since shallow, low-arsenic copper deposits have been progressively depleted.

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šŸ‘‰ Copper extraction in the context of Smelting

Smelting is a process of applying heat and a chemical reducing agent to an ore to extract a desired base metal product. It is a form of extractive metallurgy that is used to obtain many metals such as iron, copper, silver, tin, lead, and zinc. Smelting uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gases or slag and leaving the metal behind. The reducing agent is commonly a fossil-fuel source of carbon, such as carbon monoxide from incomplete combustion of coke—or, in earlier times, of charcoal. The oxygen in the ore binds to carbon at high temperatures, as the chemical potential energy of the bonds in carbon dioxide (CO2) is lower than that of the bonds in the ore.

Sulfide ores such as those commonly used to obtain copper, zinc, or lead, are roasted before smelting in order to convert the sulfides to oxides, which are more readily reduced to the metal. Roasting heats the ore in the presence of oxygen from air, oxidizing the ore and liberating the sulfur as sulfur dioxide gas.

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Copper extraction in the context of Copper (II) oxide

Copper(II) oxide or cupric oxide is an inorganic compound with the formula CuO. A black solid, it is one of the two stable oxides of copper, the other being Cu2O or copper(I) oxide (cuprous oxide). As a mineral, it is known as tenorite, or sometimes black copper. It is a product of copper mining and the precursor to many other copper-containing products and chemical compounds.

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Copper extraction in the context of CaƧapava do Sul

Caçapava do Sul is a Brazilian municipality in the state of Rio Grande do Sul, located on the banks of the Camaquã River. As of 2020, the city has an estimated population of 33,548. It was the 2nd capital of the Piratini Republic from 1839 to 1840.

The economy depends primarily on the mining industry. CaƧapava do Sul produces 80% of the calcareous rock mined in Rio Grande do Sul. For many years it was Brazil's major producer of copper and is still an important center of copper mining.

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Copper extraction in the context of Grasberg mine

The Grasberg mine has one of the largest reserves of gold and copper in the world. It is located in Mimika Regency, Central Papua, Indonesia near Puncak Jaya. It is operated by PT Freeport Indonesia (PTFI, see below), a joint venture among the government of Indonesia, government of Central Papua, and American company Freeport-McMoRan (FCX).

FCX operates under a Contract of Work (CoW) agreement with the government of Indonesia, which allows Freeport to conduct exploration, mining and production activities in a 11,100-hectare (27,400-acre) area (Block A). It also conducts exploration activities in a 167,000Ā ha (413,000 acres) area (Block B). At 31 December 2022 Grasberg had proven and probable mineral reserves of 30.8 billion pounds (14.0 million tonnes) of copper, 26.3 million ounces (808 tonnes) of gold and 121.3 million ounces (3773 tonnes) of silver. Grasberg has three underground mining operations: Grasberg Block Cave, Deep Mill Level Zone and Big Gossan. The 2023 production was 680,000 tonnes (1,500,000,000Ā lb) of copper, 52.9 tonnes (1,700,000Ā ozt) of gold and 190 tonnes (6,000,000Ā ozt) of silver. The concentrate is delivered by pipeline to Amamapare.

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Copper extraction in the context of Ndola

Ndola is the third largest city in Zambia in terms of size and population, with a population of 627,503 (2022 census), after the capital, Lusaka, and Kitwe, and the second largest in terms of infrastructure development after Lusaka. It is the industrial and commercial center of the Copperbelt, Zambia's copper-mining region, and capital of Copperbelt Province. It lies just 10 kilometres (6.2Ā mi) from the border with DR Congo. It is also home to Zambia's first modern stadium, the Levy Mwanawasa Stadium.

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