Ultimate failure in the context of Yield point


Ultimate failure in the context of Yield point

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⭐ Core Definition: Ultimate failure

In mechanical engineering, ultimate failure describes the breaking of a material. In general there are two types of failure: fracture and buckling. Fracture of a material occurs when either an internal or external crack elongates the width or length of the material. In ultimate failure this will result in one or more breaks in the material. Buckling occurs when compressive loads are applied to the material instead of cracking the material bows. This is undesirable because most tools that are designed to be straight will be inadequate if curved. If the buckling continues, it will create tension on the outer side of the bend and compression on the inner side, potentially fracturing the material.

In engineering there are multiple types of failures based on the application of the material. In many machine applications any change in the part due to yielding will result in the machine piece needing to be replaced. Although this deformation or weakening of the material is not the technical definition of ultimate failure, the piece has failed. In most technical applications, pieces are rarely allowed to reach their ultimate failure or breakage point, instead for safety factors they are removed at the first signs of significant wear.

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Ultimate failure in the context of Yield (engineering)

In materials science and engineering, the yield point is the point on a stress–strain curve that indicates the limit of elastic behavior and the beginning of plastic behavior. Below the yield point, a material will deform elastically and will return to its original shape when the applied stress is removed. Once the yield point is passed, some fraction of the deformation will be permanent and non-reversible and is known as plastic deformation.

The yield strength or yield stress is a material property and is the stress corresponding to the yield point at which the material begins to deform plastically. The yield strength is often used to determine the maximum allowable load in a mechanical component, since it represents the upper limit to forces that can be applied without producing permanent deformation. For most metals, such as aluminium and cold-worked steel, there is a gradual onset of non-linear behavior, and no precise yield point. In such a case, the offset yield point (or proof stress) is taken as the stress at which 0.2% plastic deformation occurs. Yielding is a gradual failure mode which is normally not catastrophic, unlike ultimate failure.

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