Superplasticizer in the context of Water content


Superplasticizer in the context of Water content

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⭐ Core Definition: Superplasticizer

Superplasticizers (SPs), also known as high-range water reducers (HRWRs), are additives used for making high-strength concrete or to place self-compacting concrete. Plasticizers are chemical compounds enabling the production of concrete with approximately 15% less water content. Superplasticizers allow reduction in water content by 30% or more. These additives are employed at the level of a few weight percent. Plasticizers and superplasticizers also retard the setting and hardening of concrete.

According to their dispersing functionality and action mode, one distinguishes two classes of superplasticizers:

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Superplasticizer in the context of Concrete

Concrete is a composite material composed of aggregate bound together with a fluid cement that cures to a solid over time. It is the second-most-used substance (after water), the most–widely used building material, and the most-manufactured material in the world.

When aggregate is mixed with dry Portland cement and water, the mixture forms a fluid slurry that can be poured and molded into shape. The cement reacts with the water through a process called hydration, which hardens it after several hours to form a solid matrix that binds the materials together into a durable stone-like material with various uses. This time allows concrete to not only be cast in forms, but also to have a variety of tooled processes performed. The hydration process is exothermic, which means that ambient temperature plays a significant role in how long it takes concrete to set. Often, additives (such as pozzolans or superplasticizers) are included in the mixture to improve the physical properties of the wet mix, delay or accelerate the curing time, or otherwise modify the finished material. Most structural concrete is poured with reinforcing materials (such as steel rebar) embedded to provide tensile strength, yielding reinforced concrete.

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Superplasticizer in the context of Dispersant

A dispersant or a dispersing agent is a substance, typically a surfactant, that is added to a suspension of solid or liquid particles in a liquid (such as a colloid or emulsion) to improve the separation of the particles and to prevent their settling or clumping.

Dispersants are widely used to stabilize various industrial and artisanal products, such as paints, ferrofluids, and salad dressings. The plasticizers or superplasticizers, used to improve the workability of pastes like concrete and clay, are typically dispersants. The concept also largely overlaps with that of detergent, used to bring oily contamination into water suspension, and of emulsifier, used to create homogeneous mixtures of immiscible liquids like water and oil. Natural suspensions like milk and latex contain substances that act as dispersants.

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Superplasticizer in the context of Self-consolidating concrete

Self-consolidating concrete or self-compacting concrete (SCC) is a concrete mix which has a low yield stress, high deformability, good segregation resistance (prevents separation of particles in the mix), and moderate viscosity (necessary to ensure uniform suspension of solid particles during transportation, placement (without external compaction), and thereafter until the concrete sets).

In everyday terms, when poured, SCC is an extremely fluid mix with the following distinctive practical features – it flows very easily within and around the formwork, can flow through obstructions and around corners ("passing ability"), is close to self-leveling (although not actually self-levelling), does not require vibration or tamping after pouring, and follows the shape and surface texture of a mold (or form) very closely once set. As a result, pouring SCC is also much less labor-intensive compared to standard concrete mixes. Once poured, SCC is usually similar to standard concrete in terms of its setting and curing time (gaining strength), and strength. SCC does not use a high proportion of water to become fluid – in fact SCC may contain less water than standard concretes. Instead, SCC gains its fluid properties from an unusually high proportion of fine aggregate, such as sand (typically 50%), combined with superplasticizers (additives that ensure particles disperse and do not settle in the fluid mix) and viscosity-enhancing admixtures (VEA).

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Superplasticizer in the context of Self-leveling concrete

Self-leveling concrete has polymer-modified cement that has high flow characteristics and, in contrast to traditional concrete, does not require the addition of excessive amounts of water for placement. Self-leveling concrete is typically used to create a flat and smooth surface with a compressive strength similar to or higher than that of traditional concrete prior to installing interior floor coverings. Self-leveling concrete has increased in popularity as the degree of flatness and smoothness required for floor covering products has increased, with vinyl flooring becoming thinner and floor tiles larger, for example.

Self-consolidating (or self-compacting) concrete (SCC) is a separate type of highly mobile (fluid) concrete formulation, which is based on superplasticizers, and is therefore also somewhat self-leveling.

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