Shielded metal arc welding in the context of "Current (electricity)"

An electrode is an electrical conductor used to make contact with a nonmetallic part of a circuit (e.g. a semiconductor, an electrolyte, a vacuum or a gas). In electrochemical cells, electrodes are essential parts that can consist of a variety of materials (chemicals) depending on the type of cell. An electrode may be called either a cathode or anode according to the direction of the electric current, unrelated to the potential difference between electrodes.

Michael Faraday coined the term "electrode" in 1833; the word recalls the Greek ἤλεκτρον (ḗlektron, "amber") and ὁδός (hodós, "path, way").

A welding power supply is a device that provides or modulates an electric current to perform arc welding. There are multiple arc welding processes ranging from Shielded Metal Arc Welding (SMAW) to inert shielding gas like Gas metal arc welding (GMAW) or Gas tungsten arc welding (GTAW). Welding power supplies primarily serve as devices that allow a welder to exercise control over whether current is alternating current (AC) or direct current (DC), as well as the amount of current and voltage.

Power supplies for welding processes that use shielding gas also offer connections for gas and methods to control gas flow. The operator can set these factors to within the parameters as needed by the metal type, thickness, and technique to be used. The majority of welding power supplies do not generate power, instead functioning as controllable transformers that allow the operator to adjust electrical properties as needed. However, in some welding applications, notably SMAW, used in areas isolated from power grids, welding power supplies are used that combine the functions of electrical generation and current modulation into a single mobile unit mounted on a vehicle or towed trailer.

Shielding gases are inert or semi-inert gases that are commonly used in several welding processes, most notably gas metal arc welding and gas tungsten arc welding (GMAW and GTAW, more popularly known as MIG (Metal Inert Gas) and TIG (Tungsten Inert Gas), respectively). Their purpose is to protect the weld area from oxygen and water vapour. Depending on the materials being welded, these atmospheric gases can reduce the quality of the weld or make the welding more difficult. Other arc welding processes use alternative methods of protecting the weld from the atmosphere as well – shielded metal arc welding, for example, uses an electrode covered in a flux that produces carbon dioxide when consumed, a semi-inert gas that is an acceptable shielding gas for welding steel.

Improper choice of a welding gas can lead to a porous and weak weld, or to excessive spatter; the latter, while not affecting the weld itself, causes loss of productivity due to the labor needed to remove the scattered drops.