A plastisol is a colloidal dispersion of small polymer particles, usually polyvinyl chloride (PVC), in a liquid plasticizer. When heated to around 180 °C (356 °F), the plastic particles absorb the plasticizer, causing them to swell and fuse together forming a viscous gel. Once this is cooled to below 60 °C (140 °F) it becomes a flexible, permanently plasticized solid product. This process is called 'curing'.
Commercial plastisols have good compatibility with pigments and dyes allowing for brightly coloured finished products. Before being cured they flow as a liquid, and can easily be poured into a mould, used for dip-coatings or as a textile ink for screen-printing. Once cured it has a flexible, rubbery consistency. They are commonly used for coatings, particularly in outdoor applications (roofs, furniture) or grips for tools. Mattel Toys used plastisols for years in creating such things as Barbie and Chatty Cathy toys in the 1960s and 1970s.
