PID controller in the context of Industrial control systems


PID controller in the context of Industrial control systems

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⭐ Core Definition: PID controller

A proportional–integral–derivative controller (PID controller or three-term controller) is a feedback-based control loop mechanism commonly used to manage machines and processes that require continuous control and automatic adjustment. It is typically used in industrial control systems and various other applications where constant control through modulation is necessary without human intervention. The PID controller automatically compares the desired target value (setpoint or SP) with the actual value of the system (process variable or PV). The difference between these two values is called the error value, denoted as .

It then applies corrective actions automatically to bring the PV to the same value as the SP using three methods: The proportional (P) component responds to the current error value by producing an output that is directly proportional to the magnitude of the error. This provides immediate correction based on how far the system is from the desired setpoint. The integral (I) component, in turn, considers the cumulative sum of past errors to address any residual steady-state errors that persist over time, eliminating lingering discrepancies. Lastly, the derivative (D) component predicts future error by assessing the rate of change of the error, which helps to mitigate overshoot and enhance system stability, particularly when the system undergoes rapid changes. The PID output signal can directly control actuators through voltage, current, or other modulation methods, depending on the application. The PID controller reduces the likelihood of human error and improves automation.

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PID controller in the context of Proportional control

Proportional control, in engineering and process control, is a type of linear feedback control system in which a correction is applied to the controlled variable, and the size of the correction is proportional to the difference between the desired value (setpoint, SP) and the measured value (process variable, PV). Two classic mechanical examples are the toilet bowl float proportioning valve and the fly-ball governor.

The proportional control concept is more complex than an on–off control system such as a bi-metallic domestic thermostat, but simpler than a proportional–integral–derivative (PID) control system used in something like an automobile cruise control. On–off control will work where the overall system has a relatively long response time, but can result in instability if the system being controlled has a rapid response time. Proportional control overcomes this by modulating the output to the controlling device, such as a control valve at a level which avoids instability, but applies correction as fast as practicable by applying the optimum quantity of proportional gain.

View the full Wikipedia page for Proportional control
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