Extrusion in the context of "Shear stress"

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⭐ Core Definition: Extrusion

Extrusion is a process used to create objects of a fixed cross-sectional profile by pushing material through a die of the desired cross-section. Its two main advantages over other manufacturing processes are its ability to create very complex cross-sections; and to work materials that are brittle, because the material encounters only compressive and shear stresses. It also creates excellent surface finish and gives considerable freedom of form in the design process.

Drawing is a similar process, using the tensile strength of the material to pull it through the die. It limits the amount of change that can be performed in one step, so it is limited to simpler shapes, and multiple stages are usually needed. Drawing is the main way to produce wire. Metal bars and tubes are also often drawn.

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Extrusion in the context of Plastic

Plastics are a wide range of synthetic or semisynthetic materials composed primarily of polymers. Their defining characteristic, plasticity, allows them to be molded, extruded, or pressed into a diverse range of solid forms. This adaptability, combined with a wide range of other properties such as low weight, durability, flexibility, chemical resistance, low toxicity, and low-cost production, has led to their widespread use around the world. While most plastics are produced from natural gas and petroleum, a growing minority are produced from renewable resources like polylactic acid.

Between 1950 and 2017, 9.2 billion metric tons of plastic are estimated to have been made, with more than half of this amount being produced since 2004. In 2023 alone, preliminary figures indicate that over 400 million metric tons of plastic were produced worldwide. If global trends in plastic demand continue, it is projected that annual global plastic production will exceed 1.3 billion tons by 2060. The primary uses for plastic include packaging, which makes up about 40% of its usage, and building and construction, which makes up about 20% of its usage.

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Extrusion in the context of Plateau

In geology and physical geography, a plateau (/pləˈt, plæˈt, ˈplæt/; French: [plato]; pl.: plateaus or plateaux), also called a high plain or a tableland, is an area of highland consisting of flat terrain that is raised sharply above the surrounding area on at least one side. Often one or more sides have deep hills or escarpments. Plateaus can be formed by a number of processes, including upwelling of volcanic magma, extrusion of lava, and erosion by water and glaciers. Plateaus are classified according to their surrounding environment as intermontane, piedmont, or continental. A few plateaus may have a small flat top while others have wider ones.

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Extrusion in the context of Synthetic fiber

Synthetic fibers or synthetic fibres (in British English; see spelling differences) are fibers made by humans through chemical synthesis, as opposed to natural fibers that are directly derived from living organisms, such as plants like cotton or fur from animals. They are the result of extensive research by scientists aimed at replicating naturally occurring animal and plant fibers. In general, synthetic fibers are created by extruding fiber-forming materials through spinnerets, forming a fiber. These are called synthetic or artificial fibers. The word 'polymer' comes from the Greek prefix 'poly,' which means 'many,' and the suffix 'mer,' which means 'single units'. (Note: each single unit of a polymer is called a monomer).

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Extrusion in the context of Thermoplastic

A thermoplastic, or thermosoftening plastic, is any plastic polymer material that becomes pliable or moldable at a certain elevated temperature and solidifies upon cooling.

Most thermoplastics have a high molecular weight. The polymer chains associate by intermolecular forces, which weaken rapidly with increased temperature, yielding a viscous liquid. In this state, thermoplastics may be reshaped, and are typically used to produce parts by various polymer processing techniques such as injection molding, compression molding, calendering, and extrusion. Thermoplastics differ from thermosetting polymers (or "thermosets"), which form irreversible chemical bonds during the curing process. Thermosets do not melt when heated, but typically decompose and do not reform upon cooling.

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Extrusion in the context of Fiber optic

An optical fiber, or optical fibre, is a flexible glass or plastic fiber that can transmit light from one end to the other. Such fibers find wide usage in fiber-optic communications, where they permit transmission over longer distances and at higher bandwidths (data transfer rates) than electrical cables. Fibers are used instead of metal wires because signals travel along them with less loss and are immune to electromagnetic interference. Fibers are also used for illumination and imaging, and are often wrapped in bundles so they may be used to carry light into, or images out of confined spaces, as in the case of a fiberscope. Specially designed fibers are also used for a variety of other applications, such as fiber optic sensors and fiber lasers.

Glass optical fibers are typically made by drawing, while plastic fibers can be made either by drawing or by extrusion. Optical fibers typically include a core surrounded by a transparent cladding material with a lower index of refraction. Light is kept in the core by the phenomenon of total internal reflection which causes the fiber to act as a waveguide. Fibers that support many propagation paths or transverse modes are called multi-mode fibers, while those that support a single mode are called single-mode fibers (SMF). Multi-mode fibers generally have a wider core diameter and are used for short-distance communication links and for applications where high power must be transmitted. Single-mode fibers are used for most communication links longer than 1,050 meters (3,440 ft).

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Extrusion in the context of Pillow lava

Pillow lavas are lavas that contain characteristic pillow-shaped structures that are attributed to the extrusion of the lava underwater, or subaqueous extrusion. Pillow lavas in volcanic rock are characterized by thick sequences of discontinuous pillow-shaped masses, commonly up to one meter in diameter. They form the upper part of Layer 2 of normal oceanic crust.

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