Cold rolling in the context of Rail profile


Cold rolling in the context of Rail profile

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⭐ Core Definition: Cold rolling

In metalworking, rolling is a metal forming process in which metal stock is passed through one or more pairs of rolls to reduce the thickness, to make the thickness uniform, and/or to impart a desired mechanical property. The concept is similar to the rolling of dough. Rolling is classified according to the temperature of the metal rolled. If the temperature of the metal is above its recrystallization temperature, then the process is known as hot rolling. If the temperature of the metal is below its recrystallization temperature, the process is known as cold rolling. In terms of usage, hot rolling processes more tonnage than any other manufacturing process, and cold rolling processes the most tonnage out of all cold working processes. Roll stands holding pairs of rolls are grouped together into rolling mills that can quickly process metal, typically steel, into products such as structural steel (I-beams, angle stock, channel stock), bar stock, and rails. Most steel mills have rolling mill divisions that convert the semi-finished casting products into finished products.

There are many types of rolling processes, including ring rolling, roll bending, roll forming, profile rolling, and controlled rolling.

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Cold rolling in the context of Strip mill

The strip mill was a major innovation in steelmaking, with the first being erected at Ashland, Kentucky in 1923. This provided a continuous process, cutting out the need to pass the plates over the rolls and to double them, as in a pack mill. At the end the strip was cut with a guillotine shear or rolled into a coil. Early (hot rolling) strip mills did not produce strip suitable for tinplate, but in 1929 cold rolling began to be used to reduce the gauge further. The first strip mill in the United Kingdom was opened at Ebbw Vale in 1938 with an annual output of 200,000 tons.

The strip mill had several advantages over pack mills:

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Cold rolling in the context of Cladding (metalworking)

Cladding is the bonding together of dissimilar metals. It is different from fusion welding or gluing as a method to fasten the metals together. Cladding is often achieved by extruding two metals through a die as well as pressing or rolling sheets together under high pressure.

The United States Mint uses cladding to manufacture coins from different metals. This allows a cheaper metal to be used as a filler. For example, dimes and quarters struck since 1965 have cores made from pure copper, with a clad layer consisting of 75% copper and 25% nickel added during production. Half dollars struck from 1965 to 1969 for circulation and in 1970 for collectors also incorporated cladding, albeit in the case of those coins, the core was a mixture of 20.9% silver and 79.1% copper, and its clad layer was 80% silver and 20% copper. Half dollars struck since 1971 are produced identically to the dimes and quarters.

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